A precision silicone part is a component made from silicone rubber and LSR,that is engineered to meet strict dimensional accuracy,special material properties and Complex Geometries.
Precision silicone molding can consistently hold dimensions within a range of ±0.1mm to ±0.2mm.For micro-molded components, tolerances can be as tight as microns or less.This level of accuracy can be achieved through LSR injection molding, which can flawlessly replicate complex geometries, thin walls, and intricate details directly from CAD design.
Choosing precision silicone parts not just for shape, but for performance under extreme conditions. Broad Thermal Stability,Long-Term Sealing & Flexibility and Chemical & Environmental Resistance.these performances make silicone ideal in medical,automative,electronic etc.
When paired with automated LSR injection molding systems and high-quality tooling, the process delivers high repeatability in mass production. That means every part is produced nearly identical to the last, reduced waste and ensure quality consistency in large production runs.
LSR can flow into the finest details of a mold, enable the production of parts with complex features like thin walls, undercuts, and micro components that are impossible with other materials.The design freedom allows engineers to create high functional, space-saving parts.
Own factory and origin manufacturer
Superior Quality with advanced equipment and strict quality management
Over 25years’ development and manufacturer experience
Offer silicone,LSR and overmolding solution
Certification with ISO9001,ISO14001,ISO13485 and FDA
Overmolding technology is molded LSR or solid silicone on metal or plastic surfaces, which eliminates physical assembly gaps, creates a zero relative motion interface, it solves the traditional assembly seals defects，what interface separation caused by accumulated dimensional tolerances and interface contact stress relaxation during the assembly process ultimately leads to the failure of the sealing function
Fire cameras are mainly used in extreme fire environments, and their sealing components must meet high temperature resistance, waterproof and dustproof, and strong structural protection. Special modulated silicone can withstand high temperatures above 260 ℃, soft and elastic silicone also provides structural protection for the body.
When wearing hearing aids, sweat, oil, and dust are the biggest threats to the microphone. The silicone cover like a close fitting "raincoat", which can effectively prevent these pollutants from entering the microphone through the sound hole, prevent the internal precision components from being damaged or blocked. At the same time, soft silicone can absorb and buffer the physical vibrations, improve the quality of sound pickup. In addition, the design of the silicone cover needs to achieve a nearly seamless match with the specific external microphone dimensions. the inner cavity usually forms an interference fit, which can be firmly fixed and easily assembled on the production.
Yes,we can offer DFM report and suggestion for your confirmation after getting your 2D/3D drawing.
Both solid silicone and LSR materail is suitable for precision silicone part,but LSR is better for complex structure and high annual demand products,solid silicone can be used in special requirement.Except single solid silicone or LSR,we will offer overmodling solution for precision silicone part.
In general,we use tolerance standard Germany DIN ISO 3302-1:2018 M1&M2 for production.you also can define your required tolerance,our engineer will check feasible.
It takes 10-15 days to finish compression mold and 30-35 days for injection mold.anoter 2-3 days for sampling.
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Contact Person: Wendy Huang
Email: Wendy@xmoti.com
Tel: +86-592-5218891
WhatsApp: +86-18950122603
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