Silicone & LSR Solutions for Electronic
Industry Challenges & Our Silicone Solutions
The large-scale migration of AI from the cloud to edge devices is fundamentally redefining the design standards of traditional electronics. Electronic products serve as the physical substrate for AI, while AI acts as the core intelligence that brings them to life. The evolution of electronics provides a crucial foundation for scaling AI capabilities. In turn, the ever-growing demands of AI are driving continuous innovation in electronic technology and simultaneously posing increasingly complex challenges. As a key component category in electronics, silicone products are providing great support in tackling these challenges.
Infection Control
- Challenges :The pursuit of ultra-thinness and mechanical flexibility in foldable displays, wearables, flexible electronics, and micro-sensors is hindered by two fundamental challenges: the inability of rigid materials to accommodate deformation, and the substantial weight penalty from multi-component stacking.
- Solution :LSR can be injected as thin as 0.1mm and yet flexes millions of times without breaking. It is a key enabler for flexible electronics, such as foldable displays, flexible electrodes, watch bands, and so on. The overmolding process merges multiple materials into a single part. Fewer parts mean simpler assembly, less labor, and lower overall cost.
Monitoring Accuracy
- Challenge:More computing power demands better cooling, yet thinner designs leave almost no room inside. Heat builds up because traditional rigid materials cannot fill odd-shaped gaps, which leads to performance throttling, accelerated battery aging, thermal runaway, and faster component wear—all of which shorten the lifespan of electronic products.
- Solution :Thermal conductive silicone offers softness, sealing, and thermal conductivity, which substantially reduces thermal resistance for rapid heat extraction by addressing the poor gap-filling and heat-dissipation issues inherent in rigid materials such as metals and plastics. Flame-retardant silicone encases battery modules to slow thermal spread, lower fire risk, and resolve safety concerns for consumer electronics.
Fit and durability
- Challenge:Environmental regulations like RoHS, REACH, the EU's carbon border tax, and WEEE are getting tougher. Traditional rubber and plastic materials are packed with halogens and plasticizers—making certification expensive and disposal highly polluting.
- Solution：Silicone is halogen-free, heavy-metal-free, and PFAS-free, enabling natural compliance with RoHS, FDA, and REACH right from the start and saving on testing costs. With a lifespan 3–5 times that of ordinary rubber and excellent aging resistance, it prolongs product replacement cycles, minimizes e-waste, and lowers the cost of meeting recycling obligations.
Why OTI Trusted by Electronic Customers
As a professional silicone product manufacturer with over 25 years experience,OTI is committed to offering you total solution to meet health standards and quality products.
Regulation Compliance
As an ISO13485:2016 and ISO 9001:2015-certified, FDA-registered company ,we meet your highest standards for safety,quality and compliance.
Cleaning Room Production
Our Class 100,000 (ISO 8) cleaning workshops are designed to deliver a contaminant-free production environment.With the strictly -controlled of temperature and humidity,we ensure consistent product quality and high-yield output.
Extensive Experience
With over 25 years experience,we are expertise in the solution of silicone products from the simple sealing to complexity design.
One-stop Support
Our team is skilled in the LSR injection molding and overmolding process from engineering and tooling to molding and assembly.
Advanced Manufacturing & Inspection
Our automated liquid silicone rubber (LSR) injection and compression molding machines deliver stable and repeatable production .AOI Vision inspection system ensures consistent product quality.
Supplier Chain
We have established supply chain management system to ensure raw material traceability, stable capacity, and reliable on-time delivery to meet market demands.
FAQ
Yes,our products are made from standard silicone which meets global standards such as RoHS,REACH SVHC,etc.
Yes. We offer OEM services.If you have a sample,we scan it to create a 3D drawing for your approval.If you have an idea,our engineers can help draft the CAD/STP file for you.
The silicone parts could be assembled with other material by adhesive or glue.For special structure which is difficult to be assembled ,we could make it by overmolding .
We offer total solution from product design ,tool design and making ,production,compliance test and assembly.
The available samples will be shipped out within 48 hours .It takes 7-12 days including prototype mold for the simple structure .It takes 30-45 days including serial mold for the complicated structure .
A prototype mold is cheaper and faster (1-2 weeks), used for testing fit and function. A serial mold is made of quality steel for high-volume manufacturing and durability.
Guide You Might Need
Get in Touch Now
Our service team is 7*24 hours online.
Contact Person: Wendy Huang
Email: Wendy@otixm.cn
Tel: +86-592-5218891
WhatsApp: +86-18950122603
Mob: +86-18950122603